About the System
The Yarn Cost Calculation System enables yarn manufacturing companies to analyse their raw material, labour, energy, and overhead cost items in detail and arrive at the true cost of each product. Costs arising at every stage of the production process are tracked automatically, and real-time cost reports are presented to management.
The system can perform simulations and compare standard versus actual costs based on different product recipes, waste ratios, and production parameters — giving you the reliable data you need to build a sound pricing strategy.
Raw Material Cost Analysis
Raw materials defined in each production recipe are included in cost calculations together with their current purchase prices and waste ratios. The impact of raw material price changes on product cost is visible immediately, enabling proactive decision-making in purchasing and production planning.
Labour & Overhead Allocation
Machine hours, personnel costs, and general production expenses are allocated to products using fair distribution keys. Fixed and variable costs are tracked separately so that contribution margin analysis can be performed per product.
Simulation & Scenario Analysis
You can run "what-if" analyses by adjusting raw material prices, waste percentages, or production parameters. Multiple scenarios can be saved and compared side by side, enabling you to identify the most efficient production strategy.
Reporting & Excel Integration
Detailed cost reports can be generated per product, per period, or per recipe. All reports can be exported to Microsoft Excel and are supported by customisable graphical displays.
Key Features
- Actual Cost Calculation per Product
- Raw Material, Labour & Overhead Analysis
- Waste Ratio & Recipe Management
- Simulation & Scenario Comparison
- Standard vs Actual Cost Comparison
- Period-Based Cost Reports
- Excel Export Support
- Pricing Support Module
